As technological progress and innovation continue to shape server products, Wiwynn introduces a reinforced chassis with a novel embossed pattern design to reduce material consumption and carbon footprint. This paper presents the development process, from pattern optimization using Finite Element Analysis (FEA) to real-world static and dynamic mechanical testing for verification. Through this approach, Wiwynn successfully developed an embossed pattern, enabling the replacement of the original heavy chassis with a thinner and lighter design. In currently applications, this innovation has reduced material usage by at least 16.7% and lowered carbon emissions by approximately 15.9%, while achieving a 4.2% cost reduction. This lightweight, cost-effective, and sustainable chassis design reinforces Wiwynn’s commitment to sustainable server solutions and offers potential for further development.